Precision Forged Breakage Regulators - Custom OEM Forging & CNC Machining Services
Product Overview
We specialize in manufacturing high-performance precision forged breakage regulators for industrial applications, combining advanced forging techniques with CNC machining to deliver components with exceptional strength, durability, and dimensional accuracy. Our OEM services ensure customized solutions tailored to your exact specifications, ideal for heavy-duty machinery, mining equipment, and industrial automation systems.
Key Features & Benefits
✔ Premium Materials – High-grade carbon steel, alloy steel, and stainless steel for superior wear and impact resistance.
✔ Precision Forging – Closed-die or hot forging processes with tight tolerances (±0.1mm) to enhance structural integrity.
✔ Custom OEM Solutions – Tailored designs for breakage regulators, overload protectors, and torque limiters.
✔ CNC Machining Integration – Full-service milling, turning, drilling, and surface finishing for ready-to-install components.
✔ Enhanced Durability – Optimized grain flow for high fatigue resistance and long service life.
✔ Cost Efficiency – Near-net-shape forging reduces material waste and machining time.
Precision Forged Breakage Regulators - Technical Specifications
| Parameter |
Specification |
| Material Options |
Carbon Steel (1045, 4140, 4340)
Alloy Steel (42CrMo4, 4340H)
Stainless Steel (304, 316, 17-4PH) |
| Forging Process |
Closed-Die Forging
Hot Forging
Precision Forging |
| Tolerance |
As-forged: ±0.2mm
Machined: ±0.05mm
Critical surfaces: ±0.02mm |
| Weight Range |
0.5kg - 50kg (Standard)
Up to 200kg (Custom) |
| Heat Treatment |
Quenching & Tempering
Normalizing
Case Hardening
Stress Relieving |
| Surface Finish |
As-forged (Ra 12.5μm)
Machined (Ra 3.2μm)
Ground (Ra 0.8μm)
Special Coatings Available |
| Hardness Range |
28-55 HRC (Standard)
Up to 62 HRC (Case Hardened) |
| Production Capacity |
50,000+ pieces/month |
| Lead Time |
Samples: 2-3 weeks
Mass production: 4-6 weeks |
| Certifications |
ISO 9001:2015
IATF 16949
PPAP Level 3 Available |
Applications
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Mining & Heavy Machinery – Crushers, conveyors, and drilling equipment
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Industrial Automation – Robotic arms, press machines, and assembly lines
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Power Transmission Systems – Gearboxes, couplings, and drive shafts
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Material Handling – Loaders, cranes, and hydraulic systems
FAQ :
1. What are breakage regulators and their primary function?
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Protect machinery from overload damage
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Absorb sudden impact forces
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Prevent catastrophic failures
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Serve as mechanical fuses in power transmission systems
2. What materials do you recommend for different applications?
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Carbon Steels (1045, 4140): General industrial use
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Alloy Steels (4340, 42CrMo4): High-stress applications
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Stainless Steels (304, 17-4PH): Corrosive environments
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Custom Alloys: Available for special requirements
3. What tolerances can you achieve?
4. What heat treatment options are available?
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Through hardening (28-55 HRC)
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Case hardening (up to 62 HRC surface)
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Stress relieving
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Cryogenic treatment
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Custom tempering processes
5. What quality certifications do you maintain?
6. What's your typical production lead time?
Customer Commitment
We strive to deliver exceptional products and services, ensuring that every fitting meets the highest standards of quality and reliability. Choose us for your carbon steel forged pipe fitting needs and experience the difference in secure connections.
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